cognex dm 9500 manual

Across input pins - Transition approx. 12V (Min) Duplex Mode Full duplex or half duplex 32 DataMan 200 Quick Reference Guide DataMan 200 Quick Reference Guide. The Tx Data and Rx Data pins You can connect multiple DataMan 200 readers to a single PC (or other device on adjacent connectors must be connected to provide the multi-port equipped with a serial port) using a multi-port connection. Click the Communication Settings task and check the keeping the following usage guidelines in mind as you design your Enable Multi-Port (RS-232 Sharing) check box. The DataMan 200 series meets or exceeds the require- Cognex Corporation shall not be liable for use of UL and cUL Statement Operation of this equipment in a residential area is ments of all applicable standards organizations for safe our product with equipment (i.e., power supplies,. This document may not be copied in whole or in part, nor transferred to any other media or language, without the written permission of Cognex Corporation. The hardware and portions of the software described in this document may be covered by one or more of the U.S. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or electrical shock. CAUTION: This symbol indicates the presence of a hazard that could result in property damage. Note: Notes provide supplemental information about a subject. It also details the steps of installing the lenses and filters of the reader, and gives information on the imager itself. This Micro SD card is located in a slot on the rear side of the reader. The Micro SD card can be installed to read and write system configuration and identity, so automatic backup and restore is done using the Micro SD card.

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The DataMan 9500 mobile computer was specifically designed for the factory floor yet is small and lightweight enough to fit comfortably in the hand with easy-to-use ergonomic controls. This industrial-grade mobile computer is ideal for reading DPM codes in applications where operators need to read and view code data but cannot be stationed at a terminal or PC. The DataMan 9500 also comes type of code, with unsurpassed read rates.You can based applications. This industrially proven technology enables a single reader to decode DPM marks close up, or barcodes from a distance.Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. Ethernet Horizontal field of view for the DataMan 200 at working distances of 40mm, RS-232 M12 to RJ45 PoE injector. If you do not know the IP address, use the Force Network Settings options. Either method should allow the DataMan 200 reader to appear in the list of Network devices so that you can connect to it through the Setup Tool and your Ethernet connection. A reader can also generate a Cognex device configuration (.cdc) file, which stores the set of runtime parameters plus any identification data, such as the name of the device, its IP Use the System menu to manage the current settings on the reader and to address, subnet mask, and so on. Make sure that either the supplied protective cover or a lens is in place at all times. Note: The RS-232 cable, described on page 32, provides access to the digital input line (In1). 26 DataMan 200 Quick Reference Guide DataMan 200 Quick Reference Guide. High current inductive loads require 24VDC 24VDC external protection diode. 28 DataMan 200 Quick Reference Guide DataMan 200 Quick Reference Guide. The wiring for this cable follows Not to exceed 24VDC standard industrial Ethernet M12 specifications. This differs from the 50mA 568B standard. 30 DataMan 200 Quick Reference Guide DataMan 200 Quick Reference Guide.

Observing the tightening sequence below, tighten all four screws to 9 Ncm using a torque wrench. PHILLIPS PAN HEAD M2 X 6MM Note: Tighten in sequence. Torque limit: 9 Ncm (0.08 in-lbs). The brackets are intended to mount any of the different lights to the reader. They can also be used to mount the reader (with lights attached) to your machine. Pivot mounting, as illustrated, is optional. To set focus on your reader, use the following options depending on whether you use a liquid lens or a manual focus lens. Make sure that the target is perfectly perpendicular to the optical axis of the reader. Make sure that the rest of the field of view (such as the part not covered by the focus target) does not contain any high-contrast features. The FoV values are shown as follows:. The FoV values are shown as follows:. The FoV values are shown as follows:. The FoV values are shown as follows:. WARNING: Do not stare into beam when adding, removing, or changing cables. Cognex recommends to unpower the reader any time you make physical changes to it. Follow the steps below to connect your reader to power and network: 1. There are three ways to enable or disable industrial protocols. Using either method, a reboot is required for the changes to come into effect. The reader relies on an external trigger source. Presentation: Scans, decodes and reports a single code in the field of view. The reader relies on an internal timing mechanism to acquire images. DataMan 360 Tuning By tuning, your DataMan 360 series reader automatically selects the best settings for the given reading situation, based on parameters of illumination, camera and decoder properties, and focal distance. Tuning autodisciminates all enabled symbologies (both 1-D and 2-D). You can select the following filters on the Setup Tool’s Image Filtering pane (under Light and Imager Settings): Equalize This filter redistributes the brightness values of the pixels in the image.

M3-5 (4x) mounting holes for the device M3-6 (4x) mounting holes for external illumination LEDs Operating buttons. C-Mount Lens version S-Mount (M12) Lens version. WARNING: Disconnect the DataMan 360 reader from power before installing the lens. For best results, adjust your camera settings to make sure you have a brightened and high contrast image. Torque limit: 9 Ncm (0.08 in-lbs). Note: Remove the protection film applied to the front cover before usage. Installing a Liquid Lens 1. Remove the lens plug as described in Installing the Lens. WARNING: To avoid equipment damage, the cables must be routed as shown in the figure. 5. Snap the liquid lens module onto the nose of the lens, making sure that it lies flat. PHILLIPS PAN HEAD M2 X 6MM Note: Tighten in sequence. Torque limit: 9 Ncm (0.08 in-lbs). Enhance image quality in the Setup Tool for better guidance.Ensure that the gasket side is toward and lines up with the unit. Note: Ensure that the top of each piece of the assembly lines up and the gasket does not stick out. Ensure that the gasket side is toward and lines up with the unit. Note: Tighten in sequence. Torque limit: 9 Ncm (0.08 in-lbs). PHILLIPS PAN HEAD M2 X 6MM Note: Tighten in sequence. Torque limit: 9 Ncm (0.8 in-lbs). Note: Do not unscrew the front-most part of the nose of the cover to avoid risking the glass lens falling out. Align the peg on the reader and the slot on the cover so that the cover locks in place. Filter retaining clip LED PCB Filter holder 4. Insert first the filter glass, then the soft spacer (which was removed from its place between the filter holder and the filter retaining clip) into the filter holder. Ensure that the laser modules slide into the laser guides and the orientation pin fits into the filter retaining clip. Orientation pin. Ensure that the hole in the PCB meets the orientation pin in the front cover. Fix the PCB with two Torx 6 screws of size 2.0x5 mm.

We follow a systematic approach to identify customer challenges, develop innovative solutions, and ensure that they are expertly planned and flawlessly implemented.We pledge to listen, learn and be helpful to every customer need; to act honorably and always deliver as promised. Our teams are dedicated to technical excellence so that we can work intelligently to find the right solutions for our customer's needs. Enter your email if you're happy for us to contact you.Please enter your email id and click update. DataMan 300 series readers are packaged in a rugged, IP65-rated housing, and they provide numerous ease-of-use features, including one button to trigger and one to start tuning. For More Information. This document provides basic information about how to configure and use DataMan 300 series readers. You can view this help inside the Setup Tool or as a stand-alone help file.NOTE: The image below shows the two different front covers: the cover with frontmounted filter and the flat cover with an internal filter. WARNING: Make sure your reader is unpowered before installing the lens. 3 Press the rubber lens-locking cone into the reader. While carefully avoiding rotating the lens, press the rubber lens cone into the reader until it snaps into place around the nose of the lens. Installing M12 lens with Manual Focus 1 Remove lens plug. 2 Thread the lens into the reader. 4 Place the reader at the desired working distance from focus target. 1. Connect the reader to the Setup Tool. 2. On the Results Display pane, check the Focus Feedback option and enable Live Display. For best results, adjust your camera settings to make sure you have a brightened and high contrast image. 3. Use the DataMan Focus Target template, available through the Windows Start menu or the Setup Tool Help menu, to align the edge of the reader body to the line marked with the target distance used in your application. 4. Adjust focus for maximum sharpness.

The result is an output image with increased contrast. Low Pass Using this filter results in output images where edges are smoothed or blurred. The example images were taken using the Equalize filter. Training the Reader Training your reader with the expected symbology can make the time required to decode successive symbols more consistent. Connect the reader to the Setup Tool to untrain it and allow it to recognize other enabled symbologies. External Light Control A 4-pin cable is provided for the external light control. The drawing on the left shows the socket on the device. For RS-232, use the Power Supply return path for ground. The drawing on the left shows the plug on the device. For RS-232, use the Power Supply return path for ground. The drawing on the left shows the plug on the device. The cable is not terminated. Unused wires can be clipped short or tied back using a tie made of non-conductive material. For RS-232, use the Power Supply return path for ground. For NPN lines, the external load should be connected between the output and the positive supply voltage ( When enabled, the output pulls the PLC input down to less than 3V. To connect to a PNP-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router.The compliance statements and the DataMan 360 specification are also included in this part. Warnings and Notices Note: For product support, contact Laser Safety Statement. This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed. We work as a team to build momentum, we tackle every challenge along the way, and we share a clear vision of our mutual success at the end of the road.

If your application has a variety of code types and sizes, set the focus range to a wider depth of field with increased number of steps (for example, set it to 6 steps between 0 and 200). This way you can get better coverage. Both Optimize Focus and the Focus Feedback use the same procedure for testing the current focus. They consider various subregions of the image. For maximizing the performance of Optimize Focus and Focus Feedback, observe the following: Use a focus target (such as the one supplied with this Quick Reference Guide) that includes high-contrast features and is big enough that it fills at least a 100x100 pixel region in the center of the field of view at the desired working distance. Make sure the target is perfectly flat (avoid floppy pieces of paper). Make sure that the target is perfectly perpendicular to the optical axis of the reader. Make sure that the rest of the field of view (such as the part not covered by the focus target) does not contain any high-contrast features. For example, you would ideally fill the entire field of view with a white card or sheet of paper (no shadows), then position the focus target in the middle. The supplied focus target (120x120mm) is appropriate for typical working distances. If you are using a working distance such that the 34 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 35 Notes: If you are using the focus feedback indicator to adjust a manual focus lens, you must apply power to the reader before you remove the cover. If you remove the cover before applying power, the internal illumination will not function. If you are using a Liquid Lens, make sure that the cover is mounted and connected before you apply power. If you attach or remove the front cover while the reader is powered, the focus settings will be lost. Perform the following steps to use Focus Feedback: 1. Connect the reader to the Setup Tool. 2.

On the Results Display pane, check the Focus Feedback option and enable Live Display. 3. The Focus Feedback column is displayed in colors ranging from red (bad focus) through yellow to green (sharp focus). Field of View and Reading Distances The following maps show the field of view of the DataMan 300 series readers. Reading distance values are also provided for 1-D and 2-D example code distances. For the C-mount (or other non-cognex) S-Mount lenses, the lens s focal length, focus setting, and aperture setting determine the field of view and reading distance. Position the reader in a way that the focus column becomes green. The maximum focus peak gets locked for better orientation. When the focus column is green, the lens is in focus and you will be able to decode the image. 36 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 37 The FOV values are shown as follows: 300 mm (11.8 in) mm (7.2 in) 396 mm (15.5 in) mm (9.5 in) outer: DM302, DM303 inner: DM300 The reading distances for the DM300 and DM302 readers are the same. DM303 features a higher resolution and more pixels in about the same sensor size. The following table shows the Field of View widths in mm at various distances.DM303 features a higher resolution and more pixels in about the same sensor size. 40 mm (1.57 in) 25 mm (0.9 in) mm (3.9 in) 62.7 mm (2.4 in) mm (9. 5 in) mm (5.9 in) To make sure that your DM303 reader is able to decode at the minimum reading distances, use the reader in combination with the extension kit or without the front cover The following table shows the Field of View widths in mm at various distances. The FOV values are shown as follows: outer: DM302, DM303 inner: DM300 The reading distances for the DM300 and DM302 readers are the same. Possibly a lens spacer is required. When using the C-Mount lens cover, lens dimensions including spacer and filters may not exceed 32 x 42 mm (diameter x length).

Enhance image quality in the Setup Tool for better guidance. 12 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 13 OR: PHILLIPS PAN HEAD M2 X 6MM Tighten in sequence. Torque limit: 9 Ncm (0.08 in-lbs) Light connector Remove the protection film applied to the front cover before usage! 14 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 15 Light connector 6 Insert and tighten screws. OR: 7 Place the reader at the desired working distance from focus target. 1. Connect the reader to the Setup Tool. 2. On the Results Display pane, check the Focus Feedback option and enable Live Display. 3. Use the DataMan Focus Target template, available through the Windows Start menu or the Setup Tool Help menu, to align the edge of the reader body to the line marked with the target distance used in your application. 4. Adjust focus for maximum sharpness. Enhance image quality in the Setup Tool for better guidance. PHILLIPS PAN HEAD M2 X 6MM OR: 1 4 Tighten in sequence. Torque limit: 9 Ncm (0.08 in-lbs) DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 19 Enhance image quality in the Setup Tool for better guidance. 20 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 21 NOTE Do not unscrew the front-most part of the nose of the cover to avoid risking the glass lens falling out. PHILLIPS PAN HEAD M2 X 6MM Tighten in 1 sequence. Torque limit: 9 Ncm (0.8 in-lbs) Align the peg on the reader and the slot on the cover so that the cover locks in place. 22 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 23 Ensure that the laser modules slide into the laser guides and the orientation pin fits into the filter retaining clip. Laser guides 6. Insert the PCB with the filter retaining clip and the filter holder back into the front cover. Ensure that the hole in the PCB meets the orientation pin in the front cover. Fix the PCB with two Torx 6 screws of size 2.0x5 mm.

Orientation pin Use a torque of 8-10Ncm (11-14 oz-in). PCB with filter holder and filter retaining clip Laser modules Check that the snap hooks are correctly positioned and fully engaged. Orientation pin LED cover Notch in PCB 28 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 29 Rubber seal Left 8. Remount the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm using a torque wrench. Right PHILLIPS PAN HEAD M2 X 6MM Note that the seal can only be installed in the correct orientation. LED Optics Top cover mount side side Tighten in sequence. Torque limit: 9 Ncm (0.08 in-lbs) Bottom 30 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 31 The brackets are intended to mount any of the different lights to the reader. Pivot mounting, as illustrated, is optional. Perform the following steps: 1. Mount your reader on the camera plate and attach the screws. Choose one of the following light options: Using coaxial (DOAL) light Using dark field light 2. Mount your reader with the camera plate attached to any of the external light bracket adapters. Using ring light Using spot light 32 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 33 To set focus on your reader, use the following options depending on whether you use a liquid lens or a manual focus lens. Liquid Lens Focus Feedback (Results Display) Optimize Focus (Focus Settings) Focus Sweep (Focus Settings) Manual Focus Lens Focus Feedback (Results Display) For setting Focus Sweep, follow these guidelines: If your application has a consistent reading range, set the focus range to a limited depth of field with no steps (for example, set it to 20) or with limited steps (for example, set it to 2 steps between 0 and 30). This way you can achieve fast performance.

Detected readers will appear under COM ports or Network devices, or both. 5. Select a reader from the list and click Connect. Do not stare into beam when adding, removing, or changing cables. Alternatively, configure your reader by scanning the appropriate reader configuration code from the Reader Configuration Codes document, available through the Windows Start menu or the Setup Tool Help menu. Quick Setup All main controls and visual feedback in a single view, for easiest setup and configuration Connect to Reader Establish a connection to the reader Results Display View results Light and Imager Settings Choose a trigger type and other acquisition parameters System Settings Configure visual and audio feedback, trigger and output actions IN1 Tune button button Latest image Region of interest Context based help Table View Connection status See all the selectable values in the Setup Tool in one table Code Read history information 50 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 51 27 Troubleshooting an Ethernet Connection Based on your network configuration, the Setup Tool may not be able to communicate with the reader and it will not appear in the list of Network devices. First check your Ethernet connection with the reader and click Refresh in the Setup Tool. Next, scan the Enable DHCP code in the Reader Configuration Codes document available from the Start menu. This might allow the reader to acquire a suitable IP address from a DHCP server on your subnet. If the reader still does not appear, you can use either the Add Device or Force Network Settings options in the Setup Tool. If you know the IP address of the reader, use the Add Device option. If you do not know the IP address, use the Force Network Settings options. Either method should allow the DataMan 300 series reader to appear in the list of Network devices so that you can connect to it through the Setup Tool and your Ethernet connection.

You can also use the RS-232 connection to configure the reader with parameters that allow it to communicate over your Ethernet network. Use the Setup Tool Menu Bar The In1 button on the toolbar creates a virtual rising edge signal on Input 1. Use the In1 button to activate various actions such as training a code, optimizing brightness or setting a match string without a physical input 1 channel. Each reader can store its current set of runtime parameters to a configuration (.cfg) file, which contains information such as the enabled symbologies and how any output data should be formatted. The same configuration file can be loaded onto multiple readers, as the file does not contain identification information such as the IP address or device name of the reader used to create it. A reader can also generate a Cognex device configuration (.cdc) file, which stores the set of runtime parameters plus any identification data, such as the name of the device, its IP address, subnet mask, and so on. Cognex recommends generating a device configuration file for each reader to allow you to restore a reader to its operating state with minimal effort. Use the File menu of the Setup Tool to manage.cfg and.cdc files, export parameters, or to load, save, or train uploaded images. 52 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 53 28 Use the Setup Tool Menu Bar (Continued) File Menu Open Configuration Save Configuration Print Configuration Code Restore Device Backup Device Print Device Backup Code Export Parameters Load Image Save Image Save Burst Images Train Image Open a saved.cfg configuration file. Create a.cfg configuration file of current runtime parameters. Generate a programming codes sheet representing your reader s.cfg configuration. Load a saved device configuration.cdc file, with run-time parameters plus device-specific information for a particular DataMan 300 series reader. Create a device configuration.cdc file for a specific reader.

Generate a programming codes sheet representing your reader s.cdc configuration. Save (all or only the non-default) parameters of your device in a text file. Load an 8-bit uncompressed grey-scale.bmp or.jpg image for analysis. Save the latest acquired image with the.jpg or.bmp file format. Save the latest batch of burst images. Upload an image to be used for training. Open Script. Save Script. Use the Edit menu for standard Cut, Copy and Paste operations. Use the View menu to view reader information (serial number, firmware version, and so on) and to enable and disable various elements of the Setup Tool, and the Tasks menu to switch between various Setup Tool options. Use the System menu to manage the current settings on the reader and to upgrade the features it currently supports: System Menu Save Settings Save the current parameters to non-volatile memory, which allows the reader to restore these settings each time you reboot it. Reset Configuration Update Firmware Upload Feature Key Show Device Log Open an example script. Save your script. Reset all configuration parameters in RAM (volatile memory) to the default settings. Update the reader software. Unlock additional features available in the reader software if you have the right key. Error and exception conditions, such as missed triggers and trigger overruns are logged. The error LED signals unread error messages. Delete Device Log Clear your device log. There are three ways to enable or disable Industrial Protocols. Using either method, a reboot is required for the changes to come into effect. Enable the protocols using the Industrial Protocols pane of the Setup Tool (under Communication Settings). Scan the appropriate Reader Configuration codes (see Reader Configuration Codes available through the Windows Start menu or the Setup Tool Help menu). Send the appropriate DMCC (see Command Reference available through the Windows Start menu or the Setup Tool Help menu).

For more information on using the industrial protocols, read the DataMan Communications and Programming Guide available through the Windows Start menu or the Setup Tool Help menu. Test Mode Test mode lets you configure and test a reader that is connected to a production line without needing to slow down or stop your line. To enter Test mode, Press the button (to which you previously assigned this function) on the device for 3 seconds Send a DataMan Control Command (DMCC) Click the Test Mode button in the Setup Tool While in test mode, the reader by default ignores all external trigger sources and disables all input and output lines. Check Automatic Triggering, and the reader will simulate external triggers at the interval that you specify. Click Accept Trigger Batch, and the reader will accept and process a limited number of external triggers at production speed. In both cases, you can view images and decodes using production settings but at a slower rate and without sending output signals to your line. For more information, see the Fixed Mount Reference. 56 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 57 30 DataMan 300 Series Triggering DataMan 300 series readers support the following trigger modes: Self: At an interval you configure, the reader automatically detects and decodes codes in its field of view. If you set a higher re-read delay than the trigger interval, there is a code output only once until the code is out of the field of view for the duration of the re-read delay. Single (external trigger): Acquires a single image and attempts to decode any symbol it contains, or more than one symbol in cases where multicode is enabled. The reader relies on an external trigger source. The reader relies on an internal timing mechanism to acquire images. Manual: Begins acquiring images when you press the trigger button on the reader, and continues acquiring images until a symbol is found and decoded or you release the button.

Burst: Performs multiple image acquisitions based on an external trigger and decodes any symbol appearing in a single image or within a sequence of images, or multiple symbols in a single image or within a sequence of images when multicode is enabled. You can control the number of images within each burst and the interval between image acquisitions. Continuous: Begins acquiring images based on a single external trigger and continues to acquire and decode images until a symbol is found and decoded, or until multiple images containing as many codes as specified in multicode mode are located, or until the trigger is released. You can configure your reader to acquire images based on the start and stop signal from separate digital IO pulses. External Triggers If you are using external triggering you can use any of these methods to trigger your DataMan 300 series reader: Press the trigger button on the reader. Press -T on the keyboard while the Setup Tool has the input focus. Click the Trigger button in the Setup Tool: 58 DataMan 300 Quick Reference Guide DataMan 300 Quick Reference Guide 59 31 Multi-Reader Triggering For trigger modes other than Presentation, the DataMan 300 supports multi-reader triggering, also known as master-slave configuration. In this configuration, you configure multiple DataMan readers as a group. Whenever any reader in the group is triggered, all the readers are triggered and the results from all the readers are assembled and transmitted by a single reader that you designate as the master. For more information, see the DataMan Fixed Mount Readers Reference. DataMan 300 Series Read Setups It is possible to configure a variety of acquisition parameters for your DataMan 300 series reader on a unified Read Setups pane. Your reader can be configured for up to 16 different settings.